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Last Updated: Aug 25, 2026
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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards |
| Topic 2: Regulatory Compliance and Auditing | 5-10% | - International Process Safety Standards - EPA RMP Regulations - Compliance Verification Methods - Process Safety Auditing Techniques - OSHA PSM Requirements |
| Topic 3: Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Safe Work Practices - Permit-to-Work Systems - Operations Training and Competency - Standard Operating Procedures (SOPs) |
| Topic 4: Management of Change (MOC) | 8-12% | - Temporary vs. Permanent Changes - Technical Review and Risk Assessment - Personnel and Organizational Changes - MOC Process Requirements |
| Topic 5: Emergency Planning and Response | 5-10% | - Containment and Mitigation Barriers - Safety Instrumented Systems (SIS) - Emergency Response Planning - Inherently Safer Design Principles |
| Topic 6: Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Continuous Improvement Frameworks - Elements of PSM Systems - Management Leadership and Commitment |
| Topic 7: Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Lessons Learned and Knowledge Management - Investigation Report Development - Incident Classification and Severity - Root Cause Analysis Methods |
| Topic 8: Risk Assessment and Analysis | 20-25% | - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Bow-Tie Analysis - Hazard and Operability Analysis (HAZOP) |
1. After an incident with fatal consequences, you are requested by top management to form an investigation team. Who of the following would be the most suitable candidate to lead the company investigation?
A) The lead process engineer of the plant
B) An authorized off-site company resource
C) A representative of the contractor that was performing the task when the accident occurred
D) The plant manager
E) The integrity and maintenance supervisor
2. What is it called when a process operates outside of documented standard operating limits?
A) Abnormal Operations
B) Emergency Response
C) Consequences of Deviation
D) Transient Operation
3. Which one of the following Hazard Identification and Risk Analysis (HIRA) methods is generally considered to be most quantitative in nature?
A) What-If Analysis
B) Hazard and Operability (HAZOP)
C) What-If/Checklist Analysis
D) Failure Modes and Effects Analysis
E) Bow-Tie Analysis
4. During a Risk Based Process Safety audit, one operator states that refresher training should be provided more frequently. What actions should the auditor take? (Select all that apply)
A) The auditor should interview additional operators before deciding whether to classify the observation as a finding
B) The auditor should record this input, but not classify this as a finding based on a single observation
C) The auditor should not classify this as a finding because the operator should not have been interviewed
D) The auditor should classify this as a finding. No additional information is required
5. Which of the following Risk-Based Process Safety elements are expected to be most directly and frequently involved with the Emergency Management Element? (select all that apply)
A) Management of Change
B) Stakeholder Outreach
C) Training and Performance Assurance
D) Hazard Identification and Risk Analysis
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: A | Question # 3 Answer: D | Question # 4 Answer: A,B | Question # 5 Answer: B,C,D |
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